Thunderbike depends on hyperMILL® from OPEN MIND

Exquisite bikes – manufactured efficiently

Wessling (Germany), 1 July 2014 – The multiple award-winning custom bike manufacturer Thunderbike manages its large number of individually machined parts using the CAM suite hyperMILL® from OPEN MIND Technologies AG. The motorcycle manufacturer also works with hyperCAD® for production-related design tasks. Thanks to the 5axis machining strategies from hyperMILL® the number of operations could in part be halved and the run times significantly reduced, particularly for the elaborate, fully-milled wheels.

Thunderbike used original Harley Davidson parts for the drive technology and electronics system. All other parts are custom design and manufactured in-house. 80 percent of the exclusive individual pieces from the motorcycle company from Hamminkeln in the Lower Rhine are new milled parts. They are manufactured on several 5axis machining centres. A wheel design that resembles turbine blades with its internal free-form surfaces is just one example of the particular challenges encountered. Here the hyperMILL® strategies stock roughing and rest material roughing are used. Functions which noticeably simplify programming can be effective for transforming already programmed component areas.

Graphical simulation
Programming is crucial for the quality of the machined parts together with the postprocessor from OPEN MIND and the graphical simulation of machining processes. Turn-mill jobs based on 5axis technology require reliable collision checks in order for the operator to be sure that the planned processes are actually possible. The perfect interaction between hyperMILL® and the control system used by Thunderbike, the HEIDENHAIN TNC 640, is a result of the close cooperation of the two manufacturers. “The achieved surface accuracy is outstanding, and it is made possible because the new control and the machine implement the smallest details specified in the CAM system to the dot. Much like how a high resolution photograph has a stronger impact, our design is augmented by the new system,” explains Herbert Niehues, responsible for the production of custom bikes.

For a video showing the production of a custom bike go to




Custom bike from Thunderbike. The motorcycle manufacturer produces many of its milling parts with the CAM suite hyperMILL® from OPEN MIND.




Milled designer wheels, anodized and edges machined.



Innovative hyperMILL® strategies for individual wheel designs

The edges are processed using 5axis form milling to ensure that the width remains constant.



About OPEN MIND Technologies AG
OPEN MIND Technologies AG is a leading developer of CAM/CAD software and postprocessors for designing and manufacturing complex moulds and parts. OPEN MIND is one of the five largest providers of CAM solutions according to the NC Market Analysis Report 2013 compiled by CIMdata, a market research company.

OPEN MIND offers an extensive range of products from 2D feature-oriented solutions for milling standard parts through to software for 5axis simultaneous machining.

With their hyperMILL® software, which is used in the automotive, tool and mould manufacturing, mechanical engineering, medical and aerospace, and watch and jewellery industries, OPEN MIND Technologies AG is represented in all the important markets in Asia, Europe and America.

OPEN MIND Technologies AG is a Mensch und Maschine company (

Additional information is available upon request or from our website at

OPEN MIND Technologies USA, Inc.
1492 Highland Avenue, Unit 3
Needham MA 02492
Phone: +1  339  225  4557 office
Phone: +1  888  516 1232 x0 toll-free
Fax: +1  270  912 5822
E-mail: Email Contact

OPEN MIND Technologies UK Ltd., Oxford
Units 1 and 2
Bicester Business Park
Telford Road
Oxfordshire OX26 4LN
Phone: +44  1869  290 003
Fax: +44  1869  369 429
E-mail: Email Contact

Head office:
OPEN MIND Technologies AG,
Argelsrieder Feld 5, 82234 Wessling,
Phone: +49 8153 933-500,
Fax: +49 8153 933-501
E-mail: Email Contact

Press contact:
HighTech communications GmbH
Brigitte Basilio
Grasserstrasse 1c
80339 Munich, Germany
Phone: +49 89 500778-20
Fax: +49 89 500778-78
E-mail: Email Contact

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